博文

How to choose the right machining method for hand prototype?

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  How to choose the right machining method for hand prototype? At present, there are many processing methods for  hand prototype , but the most common ones are CNC processing, 3D printing, and silicone molds. Although these methods can be used to make prototypes, there is still a big difference between them. When making prototypes, if you do not choose the correct processing method, it is a waste of money, but the effect may be Not very satisfactory. Kaiao will tell you how to choose a suitable processing method. CNC machining make hand prototype CNC (Numerical Control Machine Tool) is the abbreviation of Computer Numerical Control Machine Tool, an automatic machine tool controlled by a program. The control system can effectively process the programs specified by control codes or other symbolic instructions and compile them through the computer so that the machine tool can execute the specified actions. The blanks are processed into semi-finished parts by cutting tools. The ma...

3D printing VS injection molding

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  Whether it is life or industrial production, it is full of many plastic parts, such as soles, rubber bands, mouse wristbands, industrial gaskets, etc. The main processes for manufacturing elastic parts are  injection molding service  and  3D printing service . So if there is a need to make elastic parts, which process is better to choose? Compare their pros and cons, and you'll know.   Injection molding process The heated liquid material is injected into the mold by pressure, and it solidifies after cooling. Molds are generally made of steel or aluminum. 1. Common materials Silicone, TPE, TPU 2. Advantages 1. Quickly complete mass production; 2. The parts have high precision and good material properties; 3. When the number of parts reaches a certain amount, the unit price is low. 3. Disadvantages 1. The mold cost is high; 2, the shape has certain restrictions. 3D printing service The commonly used FDM process is to make the material into a wire, send it in to ...

Several new directions in the development of 3D printing

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  Several new directions in the development of 3D printing service 3D printing service , also known as additive manufacturing, is a rapid prototyping technology. It is based on digital model files, using powdered metal or plastic and other bondable materials to construct objects by printing layer by layer. A technology. This year the 3D printing industry still maintains a good development trend and will develop in several new directions. Multi-material micro 3D printing Nowadays, micro-parts are widely used in aviation, automotive, biomedical, electronics, information technology, optics, and telecommunications. At the same time, higher requirements are placed on the manufacturing technology of micro-parts. Therefore, many companies are studying solutions for 3D printing micro-parts. At present, good progress has been made in micro 3D printing, but there are still two difficulties. One is that there are few types of materials, and the other is that some complex structures cannot be ...

Common rapid prototype processing

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  Common rapid prototype processing Nowadays, the demand for  rapid prototype service  is relatively strong in automobiles, home appliances, electrical appliances, toys, medical equipment, and technology. For prototypes and rapid molds for these industries, the commonly used methods are CNC machining, SLA, SLS, SLM, FDM, vacuum complex mold, low-pressure infusion, sheet metal production. We will define, use materials, software use, and processable parts Comparing the advantages and disadvantages of these prototype processing methods. 1. CNC machining CNC machining is a computer numerically controlled machine tool made by cutting a hole plate by controlling the tool path according to the programmed program. It is currently the most widely used method of making prototypes in China. The operation method is complicated and requires the operator to have rich experience. They were mainly used in the processing of plastic and metal plates. It can be cut on all plates in the mark...

injection Mould structure design

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  Before the   injection mold design , the designer should fully analyze and study whether the plastic product conforms to the injection molding processing principle, and needs to negotiate with the product designer carefully, and a consensus has been reached. Including the geometric shape, dimensional accuracy and appearance requirements of the product, necessary discussions, try to avoid unnecessary complexity in mold manufacturing. Ijection Mould structure design A set of high-quality molds requires not only good processing equipment and skilled mold manufacturing workers, but also a very important factor is a good mold design. Especially for complex molds, the quality of the mold design accounts for 80% of the mold quality. %above. An excellent mold design is: on the premise of meeting the requirements of the customers, the processing cost is low, the processing difficulty is small, and the processing time is short. To achieve this, it is necessary not only to fully digest...

cnc rapid prototype - to achieve better results

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  CNC rapid prototype - to achieve better results Many customers need prototypes to be sold directly as finished products, and they will also conduct R&D and design after they are produced. The  cnc rapid prototypes  involve a wide range of industries, and they often come into contact with intelligent products such as robots, auto parts, and medical equipment. However, many customers are worried about the products processed by CNC rapid prototypes. They are worried that the finished products processed by CNC will not work well, which will affect their subsequent R&D progress or sales. You don't need to worry too much about cnc rapid prototype because the finished products processed by Kaiao Industrial are still very effective. Its production is very rigorous. The selection of raw materials and the technical staff have stringent standards and production processes. It is also very complete. Secondly, Kaiao Industrial has more than 20 years of experience in prototype...

rapid prototyping application introduction

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  rapid prototyping application introduction Up to now,  rapid prototyping technology  has deeply affected all walks of life and has been widely used in production links in many fields. According to my research, it is particularly prominent in the following fields, medical industry, mechanical engineering, electronic products, automotive industry, aerospace, and footwear design. At present, rapid prototyping has become the standard equipment of manufacturing enterprises. Rapid prototyping improves manufacturing 1. Promote the rapid development and design of products. 2. It can support high-precision production. 3. Improve the creativity and flexibility of product development. Process classification of rapid prototyping According to the different molding principles and molding materials, the rapid prototyping process currently used in the furniture design and manufacturing process can be divided into the following 4 types: 1. Fused deposition process The Fused Deposition (...